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Kesel Rack milling machine RMS
- Overview
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The concept of the RMS machine is based on decades of expertise in manufacturing special purpose milling machines. The machine is equipped with a state of the art Siemens SINUMERIK 840D sl control as well as Siemens servo drive units. The robust machine is used for the rack production up to module 20 with the highest possible precision. Extensive optional features make this machine a milling centre meeting all customer requirements.
Options
- pendulum milling
- hydraulic workpiece leveling system
- additional spindle unit
Specs
| Technical Data* | RMS 2100 | RMS 3200 | RMS 4100 |
|---|---|---|---|
| Travel range | |||
| X-axis (horizontal, table-axis) | 2,100 mm | 3,200 mm | 4,100 mm |
| Y-axis (vertical, cutting depth) | 230 mm | ||
| Z-axis (horizontal, infeed) | 370 mm | ||
| B-axis (swivel axis helical tooth profile) | +/- 30° | ||
| Clamping range | 2,130 mm | 3,400 mm | 4,100 mm x 345 mm |
| Milling head F 55.4 | |||
| Type | F 55.4 transmission with high power drive | ||
| Power | 43 kW S6 40% | ||
| RPM | max. 315 rpm, infinitely variable | ||
| Milling arbor | SK 50 | ||
| Min. diameter of milling cutter | 128 mm + 2 x cutting depth + 5 mm safety + resharpening (acc. to manufacturer) | ||
| Max. diameter of milling cutter | 250 mm | ||
| Max. tool width | 200 mm (For cutter design concepts contact Kesel) | ||
| Control | |||
| Control | Siemens SINUMERIK 840D sl | ||
| Clamping system | |||
| Clamping system | Hydraulic workpiece clamping system, alternatively magnetic clamping plate | ||
| Accuracy | |||
| System accuracy | < 0.005 mm (control and measuring systems) | ||
| Positioning accuracy | < 0.002 mm | ||
| Coolant and swarf removal | |||
| Cooling lubricant | Oil / Emulsion | ||
| Filling capacity | 500 litres | ||
| Fine filtration | Magnetic filter roller for fine filtration | ||
| Electrical connection | |||
| Voltage | 3 x 400 V | ||
| Amperage | 80 A | ||
| Dimensions and weight | |||
| Installation dimensions | (L x D x H) 5,300 x 2,100 x 2,500 mm | (L x D x H) 7,800 x 2,100 x 2,500 mm | (L x D x H) 9,700 x 2,100 x 2,500 mm |
| Machine weight | approx. 8,400 kg (incl. control cabinet) | approx. 10,000 kg (incl. control cabinet) | approx. 12,500 kg (incl. control cabinet) |
Rack Milling Machine
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Kesel Rack milling machine RMS
The concept of the RMS machine is based on decades of expertise in manufacturing special purpose milling machines. The machine is equipped with a state of the art Siemens SINUMERIK 840D sl control as well as Siemens servo drive units.
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Kesel Rack milling machine RMX
The concept of the RMX machine is based on decades of expertise in manufacturing special purpose milling machines. The machine is equipped with a state of the art Siemens SINUMERIK 840D sl control as well as Siemens servo drive units.
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Kesel Rack milling machine RM
Based on the design of the very successful Kesel RMS and RMX rack milling machines, the RM sets new standards in its class. The cutting area for straight tooth profiles as well as helical tooth profiles has been increased for more productivity.
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Kesel Automatic Rack Milling Machine
The Kesel Automatic Rack Milling Machine is designed to mill individual racks automatically with unmanned operation. In addition to the in-feed and out-feed units the machine has built-in reserve storage enabling unmanned operation to be carried out for an entire shift.
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Kesel Steering rack milling machine RMS-Steering
The milling machine RMS-Steering is designed for milling the tooth profile in steering racks. Leading steering rack manufacturers worldwide are milling their tooth profiles on Kesel milling machines.